Tension Stands

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Tension Stands Specification

Product Type
Tension Stand

General Use
Wire & Cable Manufacturing Line

Material
Mild Steel

Type
Vertical Tension Stand

Weight (kg)
120-400 kg

Computerized
No/Optional

Automatic
Semi-Automatic

Control System
PLC Based/Manual

Power Source
AC Electric

Power Consumption
1-2.5 kW

Coil Diameter
Max 800 mm

Winding Head
Fixed/Adjustable

Winding Speed
10-250 m/min

Winding Spindle
Solid Alloy/Steel

Air Pressure
6 bar (87 psi)

Drive Type
Pneumatic/Hydraulic/Manual

Voltage
220/380/415 V

Dimension (L*W*H)
1100x700x1650 mm

Feature
Sturdy Construction, Adjustable Tension, Smooth Performance

Color
Industrial Grey & Yellow

Tension Stands Trade Information

Payment Terms
Letter of Credit (L/C), Cheque

Main Export Market(s)
Asia

Main Domestic Market
All India

About Tension Stands

Tension Stands

Outfitted with an advanced infrastructure, we are the most prominent supplier, manufacturer and exporter of Tension Stands (Custom Designed). This is appreciated and demanded for it's optimum quality, dependability, easy installation, low maintenance requirements, reliability, unmatchable performance, longer functional life, and seamless quality. It is made in tandem with international standards using modern machines and quality materials. Therefore, we are acknowledged as noted supplier, manufacturer and exporter of Tension Stands (Custom Designed). We are mainly deal this product in Hyderabad & it's near by areas.

Note: We also deliver this in promised time frame.

Precision Tension Control for Industrial Applications

Our tension stands deliver precise adjustable tensionessential for achieving consistent results in wire and cable manufacturing. The sophisticated control systems, either manual or PLC-based, help maintain uniformity throughout the winding process. Designed for accuracy in demanding environments, these stands accommodate diverse materials and production needs, ensuring reliable output and reduced downtime.

Constructed for Durability and Safety

Built using mild steel with a powder-coated finish, our stands are engineered for heavy-duty industrial use. Safety features like overload protection and emergency stop functions are integrated for operator security. With sturdy rollers available in PU-coated or hardened steel, the units operate quietly and efficiently, helping to maintain a safe and organized workspace.

Versatility to Fit Your Production Needs

Whether you need manual, pneumatic, or hydraulic drives, our tension stands offer the flexibility to integrate seamlessly into new or existing lines. The adjustable winding heads and solid alloy or steel spindles cater to various coil diameters up to 800 mm. This versatility makes them a smart choice for exporters, manufacturers, and suppliers looking to enhance wire and cable production.

FAQs of Tension Stands:

Q: How is the tension adjusted on these vertical tension stands?

A: The tension can be adjusted from 0.5 kg to 20 kg using manual, pneumatic, or hydraulic mechanisms, depending on the configuration chosen. The control system may be manual or PLC-based, allowing for precise and consistent adjustment during wire or cable winding.

Q: What materials can be processed with this tension stand?

A: This stand is suitable for processing wires, cables, rods, or strips, making it ideal for various winding lines in the wire and cable manufacturing industry. The robust construction and adjustable features accommodate a range of materials and production requirements.

Q: When should I use a PLC-based control system versus manual controls?

A: A PLC-based control system is recommended when automated, high-precision operations are required, especially for larger production volumes. Manual controls are suitable for simpler setups, lower volumes, or when flexible manual intervention is preferred.

Q: Where can these tension stands be installed, and what is the mounting type?

A: These tension stands are designed for floor mounting and can be installed in wire drawing, cable, rod, or strip winding lines within industrial facilities. Their compact dimensions and adjustable features make them suitable for integration into new or existing production environments.

Q: What safety features are included to protect operators and equipment?

A: Key safety features include overload protection and an emergency stop system. These functions help prevent damage to the stand and the product being processed, while also ensuring the safety of operators during operation.

Q: How does the winding process benefit from the adjustable tension and solid construction?

A: Adjustable tension ensures uniform winding and minimizes wire breakage or deformation during the process. The sturdy, powder-coated mild steel construction, combined with durable rollers, provides consistent performance, reduced vibration, and extended equipment lifespan.

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