Rectangular Former

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Rectangular Former Specification

Product Type
Rectangular Coil Former

General Use
Forming and shaping of transformer coils

Material
Mild Steel / Alloy Steel

Type
Automatic Coil Winding Former

Weight (kg)
350

Computerized
Yes

Automatic
Yes

Control System
PLC Control

Power Source
Electric

Power Consumption
2.2 kW

Coil Diameter
Up to 500 mm

Winding Head
Single/Double Available

Winding Speed
100-600 RPM

Winding Spindle
Heavy Duty Steel

Air Pressure
5-7 Bar

Drive Type
Electric

Voltage
230/380V, 50/60Hz

Dimension (L*W*H)
1200 x 800 x 1350 mm

Feature
High Precision Forming, Robust Construction, Easy Operation

Color
Silver Grey

About Rectangular Former

With the main reason of catering to the multiple needs of the customers, we are engaged in offering quality assured Rectangular Formers (Custom Designed) at pocket friendly prices. These are made in compliance with defined norms using tested materials. Hence, our Rectangular Formers (Custom Designed) appreciated for their optimum strength, simple usage, unmatchable performance, minimal maintenance requirements, reliability, rugged construction, seamless quality, longer functional life, stability, and many more. Due to all, we are known as trustworthy manufacturer, exporter and supplier of the field.

High Precision and Robust Build

Engineered for both dry type and oil-immersed transformer coils, this rectangular former offers exceptional accuracy (0.1 mm) and a robust structure, ensuring reliable daily operation. Heavy-duty steel spindles support longevity, while the powder-coated finish resists corrosion, giving you a lasting and dependable machine.

Advanced Control and Automated Operation

A PLC control system enables streamlined, user-friendly, and fully automated coil forming processes. With a single or double winding head, computerized controls, and easy maintenance, you can achieve consistent coil shaping at variable speeds (100600 RPM) with minimal operator intervention.

Versatile and Efficient Performance

Capable of handling coils with wider diameters and faster cycle times, this automatic coil winding former supports transformer production needs for manufacturers and exporters. With a moderate power consumption and low noise output, it is designed for efficiency and operator comfort.

FAQs of Rectangular Former:

Q: How does the rectangular former enhance coil forming accuracy?

A: The machine operates with a forming accuracy of 0.1 mm, ensuring each transformer coil meets strict dimensional specifications. Its PLC-controlled system and robust construction help maintain consistency throughout repeated production cycles.

Q: What is the recommended operating environment for this coil winding former?

A: This equipment functions optimally in temperatures ranging from 5C to 45C and requires an air pressure between 5-7 bar. Its surface is powder coated to withstand a variety of manufacturing settings, making it suitable for industrial use in different regions of India.

Q: When should manufacturers consider using this automatic rectangular former?

A: Manufacturers should utilize this machine when high precision, automated coil winding, and efficient production cycles are required, especially for dry type and oil-immersed transformer coils ranging up to 600 mm in width.

Q: Where can this former be effectively implemented?

A: The former is ideally suited for transformer manufacturing facilities, coil winding workshops, and industrial production lines, particularly for exporters, manufacturers, and suppliers seeking quality and repeatability in coil forming.

Q: What is the typical process for coil forming with this machine?

A: The process starts with setting the desired coil parameters on the PLC interface, followed by loading the material onto the heavy-duty spindle. The automated system then forms the coil accurately within a 30-60 second cycle, producing consistent results with minimal supervision.

Q: How does the coil former benefit the end user?

A: Users benefit from high precision forming, robust and durable construction, energy-efficient operation, and easy-to-use computerized control. Low maintenance requirements and a quiet working environment further enhance productivity and operator safety.

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