Vertical Winding Machines

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Vertical Winding Machines Specification

Product Type
Vertical Winding Machine

General Use
Winding of Coils, Wire, and Filaments

Material
Mild Steel, Aluminium, and High-Grade Components

Type
Automatic

Weight (kg)
1200-1500 Kg (Depending on Model)

Computerized
Yes

Automatic
Fully Automatic Operation

Control System
PLC Controlled with Touch Screen Interface

Power Source
Electric

Power Consumption
4-12 kW (Model Dependent)

Coil Diameter
Up to 1600 mm

Winding Head
Single / Multi-head Options

Winding Speed
Up to 1200 RPM

Winding Spindle
High Precision Balanced Spindle

Air Pressure
6 bar (approx.)

Drive Type
Servo / AC Motor Driven

Voltage
380-440 V AC, 3 Phase

Dimension (L*W*H)
2200 x 1400 x 2000 mm (Typical)

Feature
High Efficiency, Low Maintenance, Digital Counter, Emergency Stop

Color
Industrial Blue / White

About Vertical Winding Machines

We have carved a niche as an overriding supplier, manufacturer and exporter of Vertical Winding Machines. These are made up by utilizing high quality raw materials and modern technology in our specialized production unit. Thus, our Vertical Winding Machines are extensively in demand.

These are built to perfection and in accordance to international norms of quality.
Hence, these are extensively used in textile industries.
Prior to dispatch, these are carefully tested and assessed for any defects or flaws.

Technical Specifications:

Model	Capacity in Tons	Winding Dia.In mm	Winding Speed in RPM	Lift Stroke in mm	Connected Power In KW	Torque on spindle N-Mt
D-VW5T-2500	5	2000	0-15;0-30	2500	9.5	3360;1680
D-VW10T-3100	10	3200	5,10,20	3100	22	14100;7050;3525

Unmatched Precision and Control

These machines utilize servo-based, PLC-controlled systems for accurate and repeatable winding patterns. With a user-friendly HMI touch panel, operators can manage parameters effortlessly, ensuring precise layer and traverse control for different coil specifications. The high-precision balanced spindle and digital counter further enhance winding accuracy and consistency.

Advanced Safety and Ergonomics

Operator safety is a priority with automatic shutoff, emergency stop features, and comprehensive safety guards. Hydraulic or manual core clamping offers secure handling of coils, while the noise level is maintained below 70 dB for a comfortable working environment. The robust construction and low maintenance requirement guarantee reliable performance over extended use.

Versatile Application and Efficiency

Supporting a wide range of coil sizes and wire materials from mild steel to aluminium these machines are suited for electrical, transformer, and industrial coil production. Integrated cooling systems and energy-efficient (4-12 kW) operation ensure sustained high-speed winding up to 1200 RPM, maximizing output while minimizing operational downtime.

FAQs of Vertical Winding Machines:

Q: How does the servo-based precision traverse system benefit the winding process?

A: The servo-based precision traverse system provides exact control over the placement and layering of wires or filaments, resulting in tightly and uniformly wound coils. This technology minimizes manual adjustments and enhances repeatability, ensuring high-quality output with each production cycle.

Q: What are the safety mechanisms integrated into these vertical winding machines?

A: These machines are equipped with automatic shutoff, emergency stop functionality, and robust safety guards that protect operators from accidental contact with moving parts, ensuring overall workplace safety during operation.

Q: When and where are these winding machines typically used?

A: Vertical winding machines are primarily used in industrial manufacturing environments such as electrical, transformer, and filament production facilities. They are ideal when precise and high-speed coil winding is required, particularly for large coil sizes up to 1600 mm in diameter.

Q: What materials can be wound using this machine, and what is the process?

A: These machines can wind wires made of mild steel, aluminium, and similar conductive materials. The fully automatic, computerized process involves feeding the wire through a controlled guide, using servo-driven traverse and spindle systems for layered winding according to programmed specifications.

Q: How does the integrated cooling system impact machine performance during operation?

A: The cooling system, consisting of a fan and air-cooled motor, maintains optimal operating temperatures even during prolonged high-speed winding. This prolongs machine life, prevents overheating, and ensures consistent performance.

Q: What are the main benefits of using PLC-controlled touch screen interfaces in these machines?

A: PLC-controlled touch screen interfaces simplify machine setup and monitoring, allow for easy adjustments to winding parameters, and provide real-time operational feedback, which all contribute to improved process efficiency and reduced human error.

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