Roll Type Tension Stand

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Roll Type Tension Stand Specification

Product Type
Roll Type Tension Stand

General Use
Wire and Strip Winding Operations

Material
Alloy Steel

Type
Heavy Duty

Weight (kg)
Approx. 1200

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Based

Power Source
Electric

Power Consumption
4 kW

Coil Diameter
Up to 900 mm

Winding Head
Dual Head

Winding Speed
Variable up to 150 m/min

Winding Spindle
High Strength Steel

Air Pressure
6 bar

Drive Type
Motorized

Voltage
415 V AC

Dimension (L*W*H)
2100 x 850 x 1600 mm

Feature
Consistent Tension Control for Accurate Winding

Color
Industrial Grey

About Roll Type Tension Stand

We are a dominating manufacturer, exporter and supplier of Tension Stands. These are offered at most affordable prices in a variety of requirements of the customers. Our experts manufacture them using quality materials, after the manufacturing process, these Tension Stands are checked on various parameters in compliance with the standardized industry norms. Therefore, these are acknowledged and demanded for their strength, dependability, accuracy in dimensions, longer life, sturdy construction and many more features.We are mainly deal this product in Hyderabad & it's near by areas.

Note: As per the orders, we deliver them in promised time frame.

Robust Construction for Demanding Operations

Crafted from high-strength alloy steel and finished with durable powder coating, the Roll Type Tension Stand is designed to deliver reliable performance in high-demand industrial environments. Its heavy-duty structure, double-row spherical bearings, and high-strength winding spindle ensure consistent precision and extended service life, even during intensive wire and strip winding applications.

Precision Control with PLC Automation

Featuring advanced PLC-based controls and a fully automatic mechanism, this tension stand delivers exceptional accuracy during coiling. The dual-head winding, variable speed up to 150 m/min, and consistent tension management empower operators to achieve precise results for cold rolling and galvanizing lines, ensuring superior product quality and operational efficiency.

Safety, Efficiency, and Low Maintenance

Operator safety is prioritized with a robust safety guard and low noise output (<70 dB). The air-cooling system and automatic lubrication reduce required upkeep, while industrial-grade components minimize downtime. This ensures safer, more efficient workflows, reinforcing dependability for manufacturers and suppliers seeking optimal productivity.

FAQs of Roll Type Tension Stand:

Q: How does the Roll Type Tension Stand ensure consistent tension during the winding process?

A: The stand utilizes a PLC-based control system and a dual-head winding mechanism, which work together to maintain consistent tension. Automatic adjustments and high-strength components allow for precise and reliable winding, essential for achieving accurate coiling in industrial applications.

Q: What types of operations is this tension stand suitable for?

A: This Roll Type Tension Stand is designed for wire and strip winding operations, particularly suited to cold rolling and galvanizing line processes. Its heavy-duty construction and high-strength materials make it ideal for industrial exporters, manufacturers, and suppliers handling demanding coil preparation tasks.

Q: When should the Roll Type Tension Stand be used in a production line?

A: The stand is used during the coiling phase, where consistent and accurate winding tension is crucial. It is typically implemented after material processingsuch as cold rolling or galvanizingto prepare coils for storage, transportation, or subsequent manufacturing stages.

Q: Where can this tension stand be installed?

A: The unit is suitable for installation in industrial facilities, specifically in wire and strip processing plants that employ cold rolling or galvanizing lines. Its compact dimensions (2100 x 850 x 1600 mm) and durable build support integration into existing or new production environments.

Q: What is the process for maintaining the Roll Type Tension Stand?

A: This tension stand is equipped with an automatic lubrication system and features low-maintenance requirements. Routine visual checks for the bearings, safety guard, and general cleanliness are recommended, but the need for manual intervention is minimal due to its advanced automated systems.

Q: How does the air cooling system benefit the tension stands performance?

A: The air cooling system helps manage operating temperatures, ensuring that the machine runs efficiently, even during prolonged use. This contributes to lower maintenance needs, enhances component longevity, and helps maintain a low noise level, improving the overall work environment.

Q: What are the main benefits of using this stand for wire and strip winding?

A: Key benefits include precise tension control for accurate winding, low operating noise, high reliability, reduced manual maintenance, and robust safety features. These advantages result in higher productivity, superior coil quality, and greater operational safety for industrial producers.

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