Amorphous Core Cutting and Stacking Machine

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Amorphous Core Cutting and Stacking Machine

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Amorphous Core Cutting and Stacking Machine Specification

Drive Motor
AC Servo motor

Product Type
Core Cutting and Stacking Machine

General Use
Transformer core manufacturing

Material
Amorphous metallic strip

Type
Fully Automatic Machine

Capacity
Up to 60 cores/hour

Weight (kg)
1900 kg

Computerized
Yes

Automatic
Fully Automatic

Cutting Speed
60-120 cuts per minute

Cutting Thickness
0.03 0.35 mm

Cutting Function
Automatic feeding, cutting, and stacking

Cooling System
Industrial air cooling

Drive Type
Servo motor driven

Voltage
380V / 50Hz

Dimension (L*W*H)
2350 x 1800 x 1700 mm

Feature
High precision, high efficiency, minimal burrs

Color
As per customer requirement / standard gray

Motor
3 kW servo motor

Mechanical Precision
0.1 mm

Software Detail
PLC based control with touchscreen interface

Cutting Method
Shearing / Blade Cut

Control System
Touchscreen PLC

Cutting Area
300 mm x 300 mm

Cutting Material
Amorphous metal strip

Ambient Temperature Range
5C to 40C

Max Strip Width
300 mm

Maintenance
Low, easy access panels

Applicable Standards
CE Certified

Stacking Method
Automatic with layer alignment

Min Cut Length
30 mm

Installation Mode
Floor mounted

Feed Accuracy
0.05 mm

Operation Mode
Continuous or manual

Cutting Tolerance
0.15 mm

Safety Feature
Emergency stop & interlocks

Power Consumption
6 kW

Noise Level
75 dB

Amorphous Core Cutting and Stacking Machine Trade Information

Sample Available
Yes

About Amorphous Core Cutting and Stacking Machine

Technical Specification

Specifications	Size
Ribbon Cutting Sizes:
Width of Ribbon:	140 to 250mm.
Min/Maximum cutting length of ribbon:	300/2500mm
Platform working length:	2800mm
Number of cuts/hour.	360(Including feeding of max. length of sheet)
Shearing Length:	300-2500mm
Max. Stacking height:	220mm
Accuracy of Cutting and Stacking:
Cutting Accuracy:	+/-1mm
Position Accuracy:	+/-1mm
Productivity:
Feeding Speed: Type: Feed Roller with servo motor.	120mts/min max.
Shearing Speed: By Electromechanical:	45stokes/min
Cycle time for 1000mm long ribbon cutting:	4sec.
Decoiler:
Spool Inside Diameter:	360-430mm
Spool Outside diameter:	1200mm
Max.Carrying weight of Un-Coiler:	1100kgs.
Un-coiling speed:	0-100rpm
Speed Control	By VFD
Operating Mode:	Manual Or Auto; through line sensor signals.
Spool Clamping:	Manual.
PLC	Mitsubishi/Omran.
Touch Screen	Mitsubishi/Omran.
Pneumatics	SMC/Festo.
Requirements
Power supply	25HP/3ph; 50HZ
Air supply	6bar min
Flore space	12000Lx3200wx2200H
Weight of machine	6000kg(Approximate)

Unmatched Precision and Efficiency

Equipped with servo motor drives and PLC-based touchscreen control, this machine ensures consistently accurate cutting and stacking of amorphous metal strips. Achieve a feed accuracy of 0.05 mm and produce high-quality cores with minimal burrs, maximizing manufacturing yield.

Comprehensive Safety and User-Friendly Operation

The machine is floor-mounted and includes emergency stop and safety interlocks, prioritizing operator protection. Its intuitive color touchscreen interface streamlines operation, allowing manual or continuous modes for optimal workflow flexibility.

Designed for Reliability and Low Maintenance

Engineered for industrial durability, the system supports quick, easy access for maintenance, reducing downtime. The robust cooling system and protective features keep the machine performing reliably, with low servicing needs and compliance to CE standards.

FAQs of Amorphous Core Cutting and Stacking Machine:

Q: How does the Amorphous Core Cutting and Stacking Machine ensure precise cuts?

A: The machine combines servo motor drives and PLC-based controls to achieve and maintain feed accuracy of 0.05 mm and cutting tolerance 0.15 mm, ensuring every strip is processed to exact specifications with minimal burr formation.

Q: What is the process for operating this machine?

A: Operation begins by loading the amorphous metallic strip onto the feeder. The PLC touchscreen interface allows you to select continuous or manual mode. The machine automatically feeds, cuts via shearing blade, and stacks cores with layer alignment until the desired quantity is produced.

Q: Where is the Amorphous Core Cutting and Stacking Machine typically installed?

A: This equipment is designed for floor-mounted installation in facilities manufacturing transformer cores, export, supply, and production areas in India or internationally. Its dimensions (2350 x 1800 x 1700 mm) suit most industrial spaces.

Q: What are the benefits of using this machine in transformer core production?

A: Users benefit from high-precision cuts, reliable stacking alignment, fully automatic operation, increased productivity (up to 60 cores/hour), low noise levels, and minimal maintenance requirements, resulting in efficient and high-quality core manufacturing.

Q: How is safety addressed in the machines design?

A: The machine incorporates emergency stop functions and multiple interlocks to protect personnel. These features, combined with the PLC touchscreen for controlled operation, ensure a safe working environment during both continuous and manual processes.

Q: What is the recommended operating environment for this machine?

A: For optimal performance, the machine should be used within an ambient temperature range of 5C to 40C, ensuring stable operation and long equipment life in most industrial environments.

Q: Can the machine be customized based on customer requirements?

A: Yes, the outer color can be supplied as per customer preference, along with standard gray. Its PLC software can also be tailored to meet specific workflow needs in core manufacturing operations.

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